With BRAM-COR Technologies from design to validation

Thanks to a fruitful experience in many branches of making pharmaceuticals, BRAM-COR SPA has matured a coherent path, able to face meaningful business opportunities  for customers who wish to diversify or set up production lines of parenteral solutions, both for bags and for bottles, within turnkey or segmented projects, including Total Parenteral Nutrition (as can be seen in the video below, regarding Bram-Cor plants for the formulation, preparation and filling of three-chamber bags).

 

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Our specific knowledge begins from water and from its transformation into a basic element for the pharmaceutical process, with a trouble-free production stages in storage and distribution, processing and filling. This holistic vision is a key strategy to obtain flexibility, efficiency and convenience in small or large volume parenterals, and in a wide range of products:  

  • STANDARD IVF & ELECTROLITES
  • DIALYSIS SOLUTIONS
  • TPN (Total Parenteral Nutrition)
  • SPECIAL SOLUTIONS

In our turnkey offers we usually exlude those items that can be procured locally at reasonable prices by the customer itself (like land, buildings, black utilities, …). Of course we therefore provide, on demand : 

  • Advanced Know How Transfer for additional IV solutions, TPN, etc.
  • Post-Start up assistance
  • Raw Materials and Consumables
  • Black Utilities

A broader view of Parenteral Manufacturing

SVPs and LVPs should ultimately be considered within the broader ecosystem of parenteral pharmaceutical manufacturing. This ecosystem includes:

Pharmaceutical Water → Formulation → Compounding → Filtration → Filling → Sterilization → Container Closure → Inspection → Packaging

Each stage contributes to the quality and safety of the final pharmaceutical product. Understanding the relationship between these stages is essential when designing a manufacturing facility, selecting process equipment, and defining the pharmaceutical utility systems required to support production.

SVP and LVP: two related categories

Small Volume Parenterals and Large Volume Parenterals belong to the same broader family of sterile pharmaceutical preparations, but they are associated with different product characteristics and manufacturing requirements. Both require careful control of formulation, pharmaceutical water, microbiological quality, sterilization or aseptic processing, filling, container closure, and environmental conditions.

However, the production of Large Volume Parenterals introduces specific challenges associated with the preparation, handling, filling, sterilization, and distribution of significantly larger quantities of pharmaceutical solution. For manufacturers of intravenous fluids, these requirements make the integration of pharmaceutical water systems, process equipment, sterilization technologies, and production systems particularly important.

Small Volume Parenterals (SVP)Large Volume Parenterals (LVP)
Typical volume≤ 100 mL> 100 mL
Typical applicationsInjection, dilution, specific therapeutic applicationsInfusion and administration of larger volumes; Total Parenteral Nutrition
Common containersVials, ampoules, syringes, cartridgesBottles, bags,  and large-volume containers
FormulationsSolutions, suspensions, emulsions and othersPredominantly aqueous solutions, with specific applications varying by product
Manufacturing requirementsHighly dependent on formulation and packagingHighly dependent on formulation, volume and process scale
Production scaleGenerally smaller product volumesOften designed for large-volume production

The distinction between SVP and LVP should therefore not be understood solely as a difference in container size. Each category can involve different process configurations, filling technologies, sterilization strategies, and production scales. Large Volume Parenterals therefore represent a specific area of pharmaceutical manufacturing in which process engineering and pharmaceutical utility systems play a central role.